Custom Foam Fabrication
Accurate, Durable, and Tailored
Precision Tailored Solutions
Foam Inc. specializes in Custom Foam Fabrication, delivering high-quality, tailored foam solutions designed to meet your unique specifications. Our expert team utilizes cutting-edge technology and advanced fabrication techniques to create foam products that suit a wide range of industries, from automotive and aerospace to packaging and construction. Whether you need foam for cushioning, insulation, or protection, we provide solutions that combine precision, performance, and reliability.
Precise & High-Performing
Our Capabilities
Die-Cutting
Our die-cutting process ensures precise, consistent shapes, ideal for creating foam components in high volumes. Whether you need intricate designs or simple cuts, our die-cutting capabilities guarantee clean edges and reliable results, tailored to your specific application.
Laminating & Bonding
Our laminating and bonding processes enable the creation of multi-layered foam products that offer enhanced strength and functionality. We bond different types of foam or combine materials to suit applications requiring additional durability, cushioning, or insulation.
CNC Routing
With CNC routing, we can achieve complex designs with high accuracy. This technology allows for precise tolerances and flexibility in cutting foam of varying densities and thicknesses, making it perfect for custom shapes and prototypes.
Precision Foam Fabrication with Advanced Technologies
New Machines
CNC Contour Saw
CNC Skiver
The CNC Skiver utilizes a flat table feed system to slice foam layers with the highest precision available in the industry. This machine is perfect for creating thin, uniform foam sheets for applications like medical padding, packaging liners, or lightweight insulation. Its unmatched accuracy guarantees consistent results, even for projects with stringent tolerances and specifications.
Convoluter
Our Convoluter creates the signature “egg crate” foam design, which is widely used for cushioning, soundproofing, and medical applications. This specialized machine shapes foam with precision to enhance airflow, provide targeted pressure relief, or improve acoustic performance. The Convoluter is a versatile tool that enables us to produce high-quality foam products for both functional and aesthetic purposes.
Foam For Packaging, Automotive, and More
Industries We Serve
Packaging
When it comes to packaging, we create custom foam inserts designed to protect sensitive and valuable products. Our foam is lightweight yet highly durable, providing superior shock absorption and cushioning to ensure safe transport and delivery of items.
Automotive
Our foam products serve the automotive industry by offering high-performance cushioning, soundproofing, and sealing solutions. From interior padding to component protection, our custom foam ensures comfort, durability, and safety for vehicle applications.
Medical
We provide custom foam solutions for medical devices and equipment, offering reliable protection and cushioning. Our foam products are biocompatible and meet healthcare standards, ideal for sterile environments and patient care.
Expertly Crafted and Tailored Foam Services
The Foam Inc. Advantage
At Foam Inc., we offer more than just foam fabrication — we deliver tailored solutions backed by decades of industry experience and a commitment to quality. Our in-house capabilities ensure faster turnaround times, competitive pricing, and the flexibility to handle projects of all sizes. Whether you’re working on a small prototype or large-scale production, we deliver results that exceed expectations.
Foam Incorporated
Contact Us for Your Custom Foam Needs
Ready to take your project to the next level with custom foam fabrication? Our team at Foam Inc. is here to provide personalized solutions that meet your exact needs. Contact us today for a free consultation or to request a quote.